Expert
Stillage
Manufacturer
A stillage is a structured storage and handling solution used in warehouses, factories, and distribution centres to support the safe movement and storage of materials. It is commonly used where products need to be stacked, transported, or stored in an organized and stable manner.
Purpose of a Stillage
Many industries handle goods that are heavy, bulky, irregularly shaped, or unsuitable for standard pallets. A stillage provides a controlled structure that helps keep such items contained and organized during storage or movement.
Typical Purposes
- ✔ Holding materials securely during handling
- ✔ Supporting organized stacking
- ✔ Helping manage goods across different process stages
- ✔ Maintaining clearer storage and work areas
Why Warehouses Choose Wire Mesh Decking
Industrial Applications
Stillage systems are used across a wide range of industries, including manufacturing, automotive, construction, textiles, agriculture, logistics, and mining-related operations.
Common applications include:
- Moving components between production stages
- Storing raw materials prior to processing
- Holding finished goods awaiting dispatch
- Organizing bulky or irregular items in warehouses
- Supporting high-rotation stock in factories
The suitability of a stillage depends on material type, handling method, and operating conditions.
General Design Characteristics
Stillage units are typically designed with strength, stability, and repeat handling in mind.
Common design characteristics may include:
- Steel frame construction
- Welded structures for stability
- Forklift-compatible bases
- Stackable designs for vertical storage
- Open or enclosed formats depending on use
Actual specifications vary by stillage type and application.
Types of Stillages
Different operating needs require different stillage formats. Selection depends on material handling requirements and the storage layout.
Cage stillages
Mesh-sided units for parts, boxed items, and loose components that need containment and visibility.
Pallet stillages
Reinforced bases and frames designed to handle heavier or pallet-sized loads securely.
Stackable stillages
Units engineered to stack safely in multiple levels for vertical storage and better space utilisation.
Foldable & mesh stillages
Collapsible frames that save space when empty, often with mesh panels for airflow and quick visual checks.
Space Organization
Stillage systems are often used to support more structured use of available space. Stackable designs allow materials to be stored vertically rather than spread across the floor.
Reduced congestion
Vertical stacking helps remove loose items from the floor, easing crowding in busy work areas.
Better material zoning
Grouping stillages by product or process stage supports clearer zones for different materials.
Clearer forklift aisles
Keeping product inside defined stacks rather than spillover piles helps maintain safer travel paths.
More organised layouts
Structured stacks make it easier to plan storage rows, adjust capacity, and keep layouts consistent over time.
Stillage Solutions from HM Group
A stillage provides a structured and reliable option for storing and handling materials across industrial environments.
For product details, application guidance, or project-specific requirements, HM Group can assist in identifying a stillage solution suited to your operational needs.
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